2024 Had one more lesson in mind for me.
Cam bearings.
I've installed many many sets of them, and I've never had an issue.
This time... no bueno... the cam would NOT turn by hand.
At first I thought it was me. So I had another set in stock (lol that is hoarder speak that one uses to justify a mountain of NOS auto parts with having a $40 set of bearings laying around.) I knocked out the first set and carefully installed the second set.
No improvement.
Both attempts had set the same pattern in the bearings. #3 and #5 were the biggest offenders.
Hmmmm... where are the old bearings that had last run in this engine.....?
You see, I bought this engine disassembled, so while I had knocked out the cam bearings that it last ran with, I had not pulled the cam.
Looking at the old ones, they looked to have been HEAVILY honed or sanded. Ughhh.
This is starting to make sense. The rods and mains show advanced wear as compared to the age of the engine and the wear on the pistons and bores. If someone had opened up the cam bearing clearance... well that could account for the rods and mains.
But what to do about it all now?
To the internet....
Folks discussed all kinds of hand sanding and honing. I even found cam bearing sized dingle ball hones.
Yikes? Right? Not what Id like to imagine doing.
Then I found a machinist that had a novel (to me) suggestion.
Take an old cam and cut 45 degree slots in the journals, deburr and use it essentially as a reamer.
Guess what?
It worked like a charm.
I would also add, for this step, clean off assembly lube, and use cutting oil.
Rotate the cam 5 or 10 times, slide it forward where the journals pop out of the bearings, clean the cutting groves, slide it back and repeat until the cam turns easily and smoothly .
The bearings don't look like OEM any more, but they are smooth like butter.
In my mind I can imagine honing and sanding leaving behind grit and also removing a lot of material that did not need to go. the reaming seemed to just cut a smooth bore and that was all.
With that behind me, I've been checking for correct and compatible parts for the whole build before finalizing the engine assembly.
2025 has been a lot smoother so far. :)