This spring I traded a rusted out Super Beetle for a not quite as rusty, one (titled) owner Rabbit Truck. I've been collecting VWs for about 20 years, so I have a few spare parts and parts cars that have accumulated over the years. I figured the Rabbit Truck was a good place to put some parts, and as a bonus, there's more room in the shed.
This is what it looked like when I got it.
The truck was hit in the front and poorly repaired by the original owner. It has a salvage title, so I think he just pocketed the insurance check.
The interior is pretty clean. The first modification was the vintage Momo wheel.
Then I started to work on the brakes. A little work with a file and now I can use a mk4 or mk3 brake light switch.
Next was the brake booster and master cylinder from a 2002 GTI. I cut the ends off the brake rods and welded a sleeve for reinforcement and the mk1 end onto the mk4 rod. The black paint hides the ugly flux core welds.
It's a tight fit...had to roll the edge of the booster bracket brace.
I also picked up a proportioning valve, because I'm upgrading to rear discs. This one from Wilwood works great because the mk4 master cylinder has only 2 outlets instead of 4 like the mk1.
It's amazing what can be done with some scrap aluminum, an angle grinder, and a hole saw.
The previously mentioned rear disc brakes. Spindles and backing plates from 1993 Passat GLX. Carriers from 1991 Corrado G60. Calipers from 2002 GTI.
I went a little overkill on the front. 11" rotors, spindles, ball joints from 1991 Corrado G60. Carriers from 1997 GTI VR6. Calipers from 1985 Audi 5000 turbo. Temporarily has Koni struts from a mk3, but I think they are going to be too tall.
I was able to get the old CIS injected 1.7 to run...barely. It smoked like crazy and blew oil out of the exhaust. So I found an ABA from a 1998 Jetta.
Now for the fun part. I decided to swap everything over to CE2 using wiring harness bits from the 1998 Jetta, a 1996 Golf, and 1993 Passat GLX.
Since the truck doesn't have AC, I had to delete it on the ABA with a shorter belt, a VR6 water pump pulley, and a 1 1/8" washer as a spacer.
That brings everything up to date. Now that it's starting to snow, the progress is going to slow down a bit because there's no room in the garage to work on anything.
I just traded 3 Super Beetle project cars to my cousin for a few pallets of short-course off-road racing buggy water cooled VW engines and parts. I'm thinking some of this stuff will migrate onto the Rabbit Truck.