Back from Philo and the car is all in one piece! I even ran pretty well with a 1:06. Sherman and Paul were both ahead of me but I expected that. But they were not really far ahead. We ran, 1:04 (Paul), 1:05 (Sherman) and 1:06 (Me) in class. My best at Philo is a 1:05 so I'm feeling pretty good about a 1:06 given the problems I had.
Problems:
Saturday morning I drove down the hill for the fam run. At the bottom I shut off the car while waiting and it wouldn't start again. It wouldn't turn over acting like the battery was dead. Some nice people gave me a push start and I was able to complete the fam run. At the top I noticed an awful electrical burning smell. When we pulled the hood off I could see that the charging wire to the alternator had melted. All the insulation had burned off and the wire itself had melted into two pieces. At some point I had accidently moved the wire and it was touching the header. So two mistakes there, moving the wire and not having it tied down enough so it couldn't get near the header. I lost a few runs on Saturday fixing this problem. I was able to borrow some wire and I replaced the melted wire and tied things back away from the header. Thanks to Brian Dennis for the loan of electrical tools, connectors and a piece of wire that was so perfect for the job that I didn't even have to cut it. Sherman also threw tools and connectors at me and showed me proper electrical crimping technique (always something new to learn).
The battery was all but dead so I also borrowed a battery charger from Sherman.
Once the battery was charged enough to start the car Jamie Melhuish (who was helping) noticed the starter was wiggling all over the place while starting the car. It turned out that the adapter bracket for the starter (to allow it to work with a 105 tooth flywheel) was loose. So it was another session of crawling under the car.
Got everything buttoned back up and went to take another run. At the bottom the car once again wouldn't start. The battery acted like it was low in spite of just having taken it off th charger fully charged just minutes ago. I got another push and made a run.
At the top while trying to figure out why the battery was dead again I got a report that I was leaking fluid. That one at least turned out to be easy. After a few minutes of searching I found the power steering tank was leaking and tightening up the fitting seemed to fix that.
The car kept failing to restart even when the battery was full when I left the pits. I had to resort to not shutting the car off. I also turned up the idle so the car would charge while idling since normally it won't. But the higher idle and idling all the time lead to an overheating problem. So I was constantly stressed that the car was going to overheat before I got a run in. And of course if it got too hot I would have to shut it down and then it might not restart. It made it hard for me to concentrate on driving!
The next run I got to the top and noticed smoke coming out from under the hood. I thought I had fried the charging wire again but this time it was the oil vent line from the valve cover dripping oil onto the header. I had to pull the valve cover to fix that.
I was getting really tired of opening the hood and/or crawling under the car after each run!
Sunday was better. I still had to keep the car running but I was able to adjust the idle so it would just charge without overheating. I managed to mentally get it together for a couple runs and I'm pretty happy with a 1:06 for the shakedown cruise after a complete rebuild.
I'm hoping the whole starting thing is just having killed the battery and I have a new battery on the way that I can put in before leaving for the next event at the end of this week.
People helping me work on the car.