I started looking for small tube guitar amps and the Fender Champ seemed to me to be what I was looking for. But with a price tag, that they seem to go for, I wasn't willing to pay for an authentic one.
So after looking at kits and and the diagrams, I decided to build my own without a kit.
Once I bought the right parts and a piece sheet metal, I tried a layout:
Cut some holes with a drill, jig saw and a die punch from harbor freight:
After some thought, I came up with a cabinet design made out of an old shelf that I took down from the basement:
I then populated the chassis:
Then solder in the capacitors and the resistors. Here you really have to take your time and study the schematic:
I actually broke the volume/power pot before I ever put electrons to it, so I had to replace them and I separated the two features:
Here is the assembled unit:
That last picture is actually one step a head of my little build timeline. The first time I powered it up with no input and no volume, the speaker squealed after the tubes heated up. I checked the diagrams of the output transformer and realized I had the wires switched and instead of negative feedback, I was getting positive feedback. Checking with other build treads, pointed me to the checking the output transformer.
After that one little correction, I had my droid phone playing music through the amp! It sounded delightful
I checked my voltages at the output of the rectifier, after the 10k and after the 22k resistors and they seem okay.
I then plugged my guitar in and jammed out. It has nice volume and breaks up nicely.
I still have to do some finish work, like mount the chassis and soundboard permanently and wrap the cabinet with some guitar amp type stuff. But hey, it works!
Part of the reason I wrote this up and documented what I've done so far is to encourage others to try something new. I've never built electronics before but I did a lot a research on how everything works. I'm still learning but I've come a long way since just wanting to buy an old tube amp. I'll be finishing up this amp in the coming weeks and will be starting a stereo tube amp for Hi-Fi use, but that's likely a couple months off yet.
-Ross