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solfly
solfly Dork
10/11/22 2:44 p.m.

Spindles and H3 caliper brackets installed.

solfly
solfly Dork
10/11/22 2:45 p.m.

Hubs next. These have been machined for the H3 rotors to slip over.

solfly
solfly Dork
10/13/22 9:17 a.m.

Next step is to get wheel studs pressed into the hubs. Current studs on the truck are 14x1.50 and so is the future rear differential. Hubs are only .529" and the studs need ~.600" for a press fit. Hopefully able to drill them on the drill press good and square and get them pressed in then the hubs can go on as well as the locking hubs etc. Hopefully axle under truck by the end of the month.

solfly
solfly Dork
10/13/22 2:41 p.m.

Apparently 19/32 and 39/64 drill bits aren't that common.

solfly
solfly Dork
10/14/22 2:01 p.m.

 

 

Hubs machined, studs pressed in, hubs on.

solfly
solfly Dork
10/14/22 2:02 p.m.

 

Locking hubs assembled and tested.

solfly
solfly Dork
10/14/22 2:03 p.m.

 

E locker tested. Cover on.

solfly
solfly Dork
10/14/22 2:03 p.m.

Machining rotors to fit 14mm wheel studs.

solfly
solfly Dork
10/14/22 4:39 p.m.

Finally taking parts off the truck!

solfly
solfly Dork
10/17/22 4:46 p.m.

solfly
solfly Dork
10/18/22 5:46 p.m.

All the unbolting is done. Next comes the cutting and grinding.

solfly
solfly Dork
10/21/22 5:14 p.m.

 

Big pile of stuff.

solfly
solfly Dork
10/21/22 5:18 p.m.

Went to take the pitman arm off. Expected a fight. Seemed loose so I assumed I wasn't on the nut well. Repositioned myself and got more light. Nut was in fact very loose. Got that off and the pitman arm fell on the floor!

 

solfly
solfly Dork
10/21/22 5:20 p.m.

Getting closer! (Literally and figuratively)

solfly
solfly Dork
10/26/22 8:21 p.m.

Front hangers fully installed.

 

 

 

Should get the rear hangers on Friday.

solfly
solfly Dork
10/29/22 8:32 a.m.

 

 

Got the rear hangers all drilled and bolted in. Hopefully hanging the axle next week!

solfly
solfly Dork
10/29/22 3:34 p.m.

Axle in it's new home!!

solfly
solfly Dork
10/29/22 3:37 p.m.

Tie rod test fit.

AngryCorvair (Forum Supporter)
AngryCorvair (Forum Supporter) GRM+ Memberand MegaDork
10/29/22 4:20 p.m.

In reply to solfly :

Dang, that spring pack is no joke!

solfly
solfly Dork
10/29/22 4:54 p.m.

Yup! Custom Alcan springs from Offroad Design. Supposed to be very flexy.

solfly
solfly Dork
11/1/22 7:56 p.m.

 

Differential housing notched for u bolt. Originally the ubolts would have pointed down.

 

 

 

H3 brakes.

solfly
solfly Dork
11/4/22 8:35 p.m.

 

Got weight on the front end today. This is the (lack of) clearance between the front control arm crossmember and leaf springs. Notching needed there obviously.

 

 

Wider view. We actually had it on the wheels briefly but I forgot to take pics.

solfly
solfly Dork
11/4/22 8:41 p.m.

 

Drag link installed.

 

 

Starting on shock mounts.

 

 

Shocking.

solfly
solfly Dork
11/7/22 12:04 p.m.

 

 

 

Just checking tire clearance. ORD moves the axle center line forward an inch with the bracket kit. Really evident where I was previously having clearance issues at the rear of the wheel opening.

solfly
solfly Dork
11/8/22 12:27 p.m.

 

Both shock mounts done.

 

 

Crossmember notched.

 

 

 

 

Getting some fresh air.

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