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DaveEstey
DaveEstey PowerDork
4/2/15 2:48 p.m.

All rebuilt and rejetted

Fuel cell should be done this weekend, which will allow me to frame in the combined radiator and fuel cell support.

My aluminum tubing for the cooling system came in. Next up is spending entirely too much money on hose fittings.

golfduke
golfduke Reader
4/2/15 3:07 p.m.

those suckers add up fast, too. a couple summit couplers, a couple 90s, a 45, and BAM! $200 gone from the wallet.

DaveEstey
DaveEstey PowerDork
4/2/15 4:17 p.m.

yeah. The coolant system is all -16AN, which are really pricey. The fuel system is -06AN so that's a little more gentle.

DaveEstey
DaveEstey PowerDork
4/2/15 7:29 p.m.

And I got to pick up my fuel cell tonight

petegans
petegans New Reader
4/3/15 10:24 a.m.

That engine bay is looking sexy! Even the heat shield looks cool (no pun intended).

DaveEstey
DaveEstey PowerDork
4/4/15 9:49 a.m.

Thanks, the heat shield isn't quite finished. I want to polish it hahaha

DaveEstey
DaveEstey PowerDork
4/14/15 6:08 a.m.

Let the wiring shenanigans begin

Adrian_Thompson
Adrian_Thompson UltimaDork
4/14/15 7:54 a.m.

In reply to DaveEstey:

That pic borked with my head for a second. I thought 'why has he mounted gauges on his fridge', then I processed it correctly!

DaveEstey
DaveEstey PowerDork
4/14/15 8:30 a.m.

In reply to Adrian_Thompson:

You don't keep tabs on your fridge?

Adrian_Thompson
Adrian_Thompson UltimaDork
4/14/15 9:02 a.m.
DaveEstey wrote: In reply to Adrian_Thompson: You don't keep tabs on your fridge?

Yup.open fridge, remove beer, note beer level and re-fill as needed.

DaveEstey
DaveEstey PowerDork
4/15/15 9:11 a.m.

While notching the frame to make the fuel cell fit I finally got mad and decided the frame rails are getting lopped off tonight. No more dicking around trying to make things fit within confines that don't need to exist.

DaveEstey
DaveEstey PowerDork
4/15/15 3:45 p.m.

I think I did more than bite the bullet

CrookedRacer
CrookedRacer New Reader
4/15/15 4:21 p.m.

I love it when this thread gets updates. But I have to ask...

Why did you custom-build a custom sized cell that doesn't fit between the frame rails?

Maybe I am missing something.

DaveEstey
DaveEstey PowerDork
4/15/15 5:06 p.m.

The idea was always to notch the frame for a really solid mount.

I should have gone tube from the beginning, which would have allowed a larger cell. Win some lose some learn some.

mazdeuce
mazdeuce PowerDork
4/15/15 5:22 p.m.

So if one looked up Racetek on the internet and contacted them with fuel cell dimensions they'd just make you one in exchange for money?
Are you happy with the cell?

DaveEstey
DaveEstey PowerDork
4/15/15 5:42 p.m.

Rick at Racetek did a great job on the cell. Very high quality welds and fabrication. I don't see why he wouldn't do another cell.

This is his site: http://www.raceteknh.com/

You can tell him I sent you as well if you decide to go that route.

RexSeven
RexSeven UberDork
4/15/15 7:45 p.m.
DaveEstey wrote: I think I did more than bite the bullet

BTW, congrats on being featured on GRM's Facebook!

fidelity101
fidelity101 SuperDork
4/16/15 11:47 p.m.

So whens planned maiden voyage?

DaveEstey
DaveEstey PowerDork
4/17/15 6:26 a.m.

May 3rd autocross as shakedown. May 15th is the first hillclimb.

Last night I did this:

And then a lot of this:

I also helped my buddy do this: That's an early 13B bridge port with a Kennedy adapter and built Beetle transmission. This is going in his 73 Super Beetle Baja.

wvumtnbkr
wvumtnbkr GRM+ Memberand Dork
4/17/15 12:37 p.m.

By early, do you mean like 1970's early or like FB 13B early?

DaveEstey
DaveEstey PowerDork
4/17/15 12:58 p.m.

1970's early.

wvumtnbkr
wvumtnbkr GRM+ Memberand Dork
4/17/15 1:02 p.m.

Cool!

DaveEstey
DaveEstey PowerDork
4/17/15 1:08 p.m.

There are several small differences (water outlet, egr etc) between his and my later TII engine, but a surprising amount of stuff carried right through.

DaveEstey
DaveEstey PowerDork
4/17/15 4:36 p.m.

Strut housings came! Justice struts, ASSEMBLE!

Way more satisfying than wiring.

wvumtnbkr
wvumtnbkr GRM+ Memberand Dork
4/17/15 7:37 p.m.

With those housings do you need to brake open your brake lines to change springs?

Can you cut the ears off a normal strut and weld them to the new housings to get this ability?

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