OK, got to work today. First thing was the motor mounts. Luckily I have a 4 post lift, so this wasn't too much of a PITA. I used my large jackstand with a piece of wood on it to lift the motor so I could swap out the mounts.
Turns out the stud wasn't broken on that one mount, but the base plate where the stud threads into was all boogered up and it wouldn't tighten and hold torque. This is Vorshlag's "old" design, so maybe their new updated design would've kept this from happening? Not sure. They're out of stock on the updated design anyways, so no go for me.
New AKG mount
AKG wants 35 ft lbs of torque, I was able to get on all the nuts except the top passenger nut to torque them to spec. Just couldn't get the wooble/socket to sit square on that top passenger one, so its tight, just not sure the torque spec.
Next up was going after the water pump. Remember to break free the water pump pulley bolts before you take off the belt, without the belt tension, you're not going to loosen them.
Then pop off the belts, remove the thermostat housing and use two of the thermostat housing bolts to thread into the old water pump and tighten the bolts to pull off the water pump, after you've removed the 4 nuts holding the water pump in place.
The new Stewart pump is gold baby, gold! Couldn't see anywhere that the bearing was marked, sorry Slippery! Gotta swap them fast, coolant comes pouring out of the water pump hole if you haven't drained the block, which I didn't. So new pump in place, thermostat housing back in place.
Belts are back on, and the Bimmerworld electric fan kit comes with this cool cap for the water pump snout. Remember this is a left hand thread...
Time to mock up where I want the electric Spal fan to sit. I used my old broken radiator shroud here. I ended up moving the fan up a bit as there's a hose that runs along the bottom of the radiator shroud that goes into the bottom of the overflow bottle and I didn't want to hit it.
Bimmerworld is using a Spal slim line fan, plenty of space between it and the pulleys/belts.
I used the push pins Bimmerworld supplied to tack the fan to the radiator. Then I routed the upper and lower overflow hoses through the new fan shroud and got it into the bay. Then I dropped the new radiator/fan assembly into place and locked it down.
Next up was fighting the shroud and overflow bottle into place. Man, that sucked! Finally got everything lined up and tightened down. The old plastic push pins wouldn't fit through the upper mounts of the CSF radiator, the holes on the CSF radiator were too big. So I resorted to zip ties, should be fine. I also cut a relief into the fan shroud for the Spal wiring harness, it comes out the passenger side in front of the overflow bottle.
Here it is all back together again.
All I have left to do is wire up the Spal fan and fill/bleed the system. Unfortunately I need to source a few diodes and now that Radio Shack is gone, there's no place in town for me to buy them. So I'll have to order them off Amazon and finish up next Friday.
I need the diodes as I need to tap into the fan switch wiring to trigger the Spal fan. There are low and high temp wires, problem is, if you tap into the low temp wire (which I want to do to control temps and also let the Spal fan pop on with the A/C) the Spal fan will cycle off when the high temp limit is reached.
I don't want that, I want the Spal fan on from low temp threshold and stay on until the low temp threshold drops off again.
So I need to tap both the low and high temp signal wires and the diodes will keep the signal seperate for the ECU.
I'll try and run the rest of the wiring this weekend, so power, ground, switched power, etc. Everything but the trigger wire....