doc_speeder wrote: The 2006-2007 LBZ IMO is the truck you want. 6 speed Allison, virtually bulletproof LBZ Duramax (in stock or close to stock tune)
Agreed as far as GMs are concerned. Best of the Dmax without the DPF.
I have owned a couple 7.3L strokes. Amazing engines that need ridiculously little maintenance. They will need a GPR every 60-100k, and they'll need a CPS at 200k. Otherwise, they are remarkably simple and bulletproof. Problem is, finding one that isn't completely clapped out is tough since they haven't been made for years.
The 6.0L is actually a fine longblock, but like you mentioned, head bolts, EGR, and a few other things are hurdles that need to be addressed, and they can be massively expensive fixes especially considering that many of those fixes require lifting the cab off the frame. However, if they are fixed by the previous owner, I wouldn't worry too much about it. The 6.0L reputation does tend to keep its resale value down, which helps you on the purchasing end, but hurts you on the resale side.
I would say the same about the LB7 Duramax. They had issues with injectors which can be overcome, but unless you want a big cost in your own wallet, make sure they've been done. I have an LB7 and an LMM. I much prefer the LB7 for the 930 lb-ft of (easy to modify) RWTq, but the 6 speed allison behind the LMM is a much nicer box. If I had my way (and Dad didn't own half of each truck) I would trade them both on an LLY/LBZ truck to get the best of both. Biggest complaint about the LMM is the DPF which really hurts fuel economy. I can get 21 empty in the LB7 (SRW with 3.73s), but can hardly muster 16 empty in the LMM (DRW with 4.10s)
Cummins is a genuine workhorse. The 5.9L 12v mechanical is one of the finest things put in a truck. The 24v is also a wonderful engine, but the very first thing I would do is make sure it has an adequate lift pump. If the lift pump goes kaput, it will fry the injector pump pretty quickly and expensively. I have no personal experience with the bigger Cummins other than driving a couple briefly.
As far as the truck is concerned, that is more controversial than asking which diesel is best, so I'll offer my opinion and it should be taken as such. Having owned several GM diesels, several Ford diesels, and driven a couple Dodge diesels, I would go in this order (speaking of the truck itself, not the driveline): Ford, followed very closely by GM, and an extremely distant third Dodge. I mean extremely distant. As in; I love the Cummins, but if I were given a Dodge diesel, I would park it in my driveway and put it on Craigslist immediately, then take that money and go out and buy a Ford or GM. Either that, or I would yank the Cummins out of the Dodge and drop it in an F250. I really really detest Dodge trucks. Can you tell?
In my opinion (again opinion), Ford uses the highest quality materials and assembly of the three. The cheap, base model fabric seats in both of my Fords looks darn near brand new with a 150k miles, while the leather in the LB7 had to be replaced at 70k because it completely fell apart. The high-end cloth in the LMM is showing wear with a scant 23k on the odometer.
My suggestion; test drive all of them at a dealer. While you're in them, push on the dashboard and trim pieces. The Dodge is full-on plastic that squeaks and rattles. The GM is not far behind. The Ford is quiet and beefy stuff.
So if I had the dream combo, it would be an F250 with either a 12v Cummins or LLY/LBZ Dmax, and a 6 speed allison. (or an NV5600).