The headliner in the challenge car was a mess, so I recovered it. It was surprisingly easy. Yes, having an interior will put me at a dis-ad, but I have my reasons
Step 1:
Carefully remove old material, (it practicality fell off) and brush away the loose adhesive and foam with a soft broom. Strategic use of duct tape will brace any weak points or tears in the backing.
Step 2:
Spray adhesive down the center (left to right) to secure your new material. Then spray about 12" at a time, working the material down into the low spots.
Step 3:
Cut around the perimeter, leaving about 4" to fold over and glue to the hidden side of the panel. making a cut every 6" or so helps, especially where there is a curve. Now trim your holes for the dome light etc.
Done! Drink a beer and enjoy the savings. Cost me $18 in fabric, local interior shop wanted $75.
oldtin
SuperDork
2/19/12 5:25 p.m.
Nicely done - what did you use for adhesive? Super 77?
DrBoost
SuperDork
2/19/12 5:29 p.m.
I've recovered many, many headliners after a sunroof installation (used to be a trainer) and it's quite easy. Most people are terrified by the prospect.
The biggest mistake is using cheap glue. What did you use?
You clearly wasted $18 of your Challenge budget.
The real GRM way to do it would be to slaughter a horse, make your own glue and used the hide as your new headliner.
(Sorry, Leslie...)
Is the fabric the usual stuff from the local fabric shop like Jo-Anne's ?
How do you make a headliner, if you only have bare metal for a roof?
fritzsch wrote:
How do you make a headliner, if you only have bare metal for a roof?
I have read on-line or in a magazine where someone had cut off a junkyard roof for their car and used it to make a fiberglass mold.
Which they then trimmed to size, covered and installed in the car...
In reply to DeadSkunk:
Yep. the Auburn Hills store has gray, Waterford has black. It's actually labeled as headliner material. Thicker than the OE stuff, but seems to work.
oldtin wrote:
Nicely done - what did you use for adhesive? Super 77?
3M general trim adhesive, medium strength. It's what I had lying around.
Maybe I will do this sometime soon. The Saturn has needed it for a while, but I am lazy. To me, $100 is totally worth it to have a shop do it, but the hassle of taking my car to a shop and getting a ride back combined with the return trip is making this rather enticing.
Joannes fabric carries "headliner material" and it is fantastic for this job. It is a loose knit with a foam backing that is very forgiving to work with. It stretches and compresses without bunching up or getting thin looking. Clean the backer board well enough and a good can of glue can make you look like a hero.
If imagecave hadn't gone down last year I could post a bunch of pics.
ProDarwin wrote:
Maybe I will do this sometime soon. The Saturn has needed it for a while, but I am lazy. To me, $100 is totally worth it to have a shop do it, but the hassle of taking my car to a shop and getting a ride back combined with the return trip is making this rather enticing.
my $75 quote was if I pulled out the liner and dropped it off... I had my Saturn done a few years ago, the headliner was called "oyster" IIRC. I have a black interior.
Woody wrote:
You clearly wasted $18 of your Challenge budget.
The *real* GRM way to do it would be to slaughter a horse, make your own glue and used the hide as your new headliner.
(Sorry, Leslie...)
Clearly you have not priced horses lately.
I meant to say "Rescue Horse".
(Now I'm really sorry, Leslie...)
Just covered a Ranger pickup headliner with an "on sale" Batman logo blanket from Hancock fabric. $12.00.
If you have any sewing skills, upholstery is fun!
Bruce
Taiden
SuperDork
2/19/12 8:48 p.m.
I tried to get my friend to redo the headliner in his 740 volvo with the John Deere fleece fabric from Joann
SVreX
SuperDork
2/19/12 9:01 p.m.
fritzsch wrote:
How do you make a headliner, if you only have bare metal for a roof?
Most older cars had metal staves that supported fabric headliners with pockets sewn into them for the staves.
You gotta be kinda good at sewing. I did one for my '60 Elky. But then again, I look pretty good in a apron and heels.
Are you saying you have an older car of similar construcion, or a molded panel one that is just missing? If you are missing a molded one, you can probably get one for nearly free from a junkyard.
SVreX
SuperDork
2/19/12 9:32 p.m.
Over my dead and severely beaten and broken little body.
Taiden wrote:
SVreX wrote:
But then again, I look pretty good in a apron and heels.
I demand pictures. Now.
I don't want them...
As for the headliner. years ago when I redid the one in my bmw.. I did the same as you, but only used the headliner material for it's foam backing. It was the thinnest stuff I could find.
Going on 5 years now just using Super 77 as the adhesive.. and not a single sign of it coming loose
I am so re-doing mine in paisley.
it's giving me a headache from my monitor... so I would say "just right"
I think I paid $200. for the replacement headliner in my truck (standard cab, BTW). It looked great for maybe a year, then mysteriously sagged in the middle. Whatever crappy glue they used to secure the fabric to the plastic backing gave up.
I am so doing it this way next time. At least I've got a solid place to start. The original fiber one was crumbling apart in places.