itsarebuild
itsarebuild GRM+ Memberand New Reader
2/10/10 2:48 p.m.

after witnessing the repair efforts on an s-10 frame at last years challenge, i have been thinking about how to get my welder/ grinder, compressor to work at the track. i was thinking of putting an inverter in my truck for such events.

has anyone hooked up an inverter of this size (2000W+) to their truck with any success? since it wont be working except in rare situations, i was wondering if it would make sense to put a disconnect between the inverter and the battery or if it makes any difference to the life of the inverter if it is left hooked up but isn't powering a load. also, can an inverter this size be run on just the normal vehicle battery? or do i need to run a two battery set up?

any advice would be appreciated!

mad_machine
mad_machine GRM+ Memberand SuperDork
2/10/10 2:51 p.m.

I would think that being able to disconnect it when not in use would just be one less point of failure for both your truck's electricall system AND the inverter.

zomby woof
zomby woof HalfDork
2/10/10 2:54 p.m.

I think you would need too much inverter to run those kind of loads properly. A generator would be your best bet.

cwh
cwh SuperDork
2/10/10 2:55 p.m.

That 130 amp HTP welder that was talked about here draws 25 amps at 120vac. That's 3000 watts. Careful, there, that's a big draw.

zomby woof
zomby woof HalfDork
2/10/10 3:04 p.m.
cwh wrote: That 130 amp HTP welder that was talked about here draws 25 amps at 120vac. That's 3000 watts. Careful, there, that's a big draw.

What is that draw in the other side, at 12V?

itsarebuild
itsarebuild GRM+ Memberand New Reader
2/10/10 3:04 p.m.

i actually have an older HTP that runs under 15A draw for most uses. i never tripped a breaker all last year, even when welding 3/16 plate for 5 or so minutes at a time. based on that load, i shouldn't need more than 1800 watts continuous and most inverters i have seen at this watt range are 2000 continuous and up to 4000 peak. other than a frame breakage calamity (which just may happen, hopefully in pre trip testing), i dont see doing any more than 2 or three minutes at a time on 1/8 inch plate max away from my garage.

itsarebuild
itsarebuild GRM+ Memberand New Reader
2/10/10 3:05 p.m.

datsun 1500, do you know what brand of inverter you used? or do you have any you would recommend?

itsarebuild
itsarebuild GRM+ Memberand New Reader
2/10/10 3:08 p.m.

zomby, a 2000w load at 12v looks to be 167 amps. beyond my current alternator production by about 90 at idle. maybe two batteries?

JeffHarbert
JeffHarbert GRM+ Memberand New Reader
2/10/10 3:13 p.m.
zomby woof wrote:
cwh wrote: That 130 amp HTP welder that was talked about here draws 25 amps at 120vac. That's 3000 watts. Careful, there, that's a big draw.
What is that draw in the other side, at 12V?

Conservatively estimating 90% inverter efficiency, 275 amps.

cwh
cwh SuperDork
2/10/10 3:22 p.m.

That will definitely warm up the connecting cables.

cwh
cwh SuperDork
2/10/10 3:33 p.m.

Harbor Freight- 5000 watt inverter- 599.00, 2000 watt, 199.00, 300 amp cables, 39.99. FYI.

itsarebuild
itsarebuild GRM+ Memberand New Reader
2/10/10 3:50 p.m.

datsun1500. pm sent!

Toyman01
Toyman01 GRM+ Memberand Dork
2/10/10 3:54 p.m.

I run a 5000 watt inverter on two marine deep cycle batteries in my work truck. It's all mounted on a Harbor Freight hand truck so I can haul to events. They are hooked up with 1/0 cable. The power switch on my inverter shuts all the electronics down, but for a permanent truck mount I would still put a disconnect in it. Shorting a 1/0 cable straight off a battery could be kind of exciting even with a fuse in it. You probably wouldn't need that welder.

If you are going to be running a compressor, go oversize on the inverter. My 1.5hp compressor pulls 9.5 amps or 1140 watts. That equates to about 3500 watts starting load. You figure 3 times run load to start an induction motor. The other thing is I think the Chinese inverters are a little generous on their ratings.

That's all I got.

Keith
Keith GRM+ Memberand SuperDork
2/10/10 4:39 p.m.

I've seen a Land Rover guy stick-weld with jumper cables. I'm still in awe.

cwh
cwh SuperDork
2/10/10 5:11 p.m.

Actually, with a thin rod, the right type, it's not that hard to do. It always impresses the natives, though.

44Dwarf
44Dwarf HalfDork
2/10/10 7:17 p.m.

http://www.premierpowerwelder.com/index.html

Sonic
Sonic Dork
2/10/10 7:42 p.m.
Keith wrote: I've seen a Land Rover guy stick-weld with jumper cables. I'm still in awe.

We tried that on the way home from BABE 2007, but we only had a coat hanger, not a welding rod. It didn't get the penetration needed to tack weld on an axle nut that kept backing off. Fun pictures of it, though

itsarebuild
itsarebuild GRM+ Memberand New Reader
2/11/10 11:33 a.m.

i only have a very small compressor to bring with me. mostly for inflating tires and such, not running air tools so i think i can work with the 2000W limit.

thanks for the advice from all and the spare inverter from datsun1500! now all i need is some cable, switches, a marine battery, and a day above 35 degrees so i can set it up!

petegossett
petegossett GRM+ Memberand SuperDork
2/11/10 1:15 p.m.

Yeah, I'd do the GRM thing & hang a GM 1-wire alternator somewhere on the engine, get a longer belt & set it up as a dedicaded welder like some if those off-road guys do. Then you could use a smaller homeowner-type generator for your AC power needs.

Marty!
Marty! HalfDork
2/11/10 2:46 p.m.

Personally if it were me I would stick with oxy-acetylene welding. Similar to TIG in process and feel. Portable kits run about $350. Best part is, it is two tools in one when a cutting head is added.

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