16vCorey
16vCorey SuperDork
4/10/11 11:59 a.m.

I'm currently working on a car with no aftermarket possibilities. I cut the tubes on the spare stock struts to see how they were made, and it seems if I gut them I could just put an insert into the stock housings. The body of the inserts need to be about 1.5" (the inside of the tube measured 1.556") by 13", and the piston maybe 12" or so. They don't have to be adjustable or anything, just a lot stiffer than stock struts on an '86 Escort. Any ideas?

petegossett
petegossett GRM+ Memberand SuperDork
4/10/11 12:56 p.m.

There's some info in the Monroe guide, but it's not 100% complete for everything out there.

ditchdigger
ditchdigger HalfDork
4/10/11 1:47 p.m.

Sounds like you need to be using rabbit inserts.

Photobucket

right around 1.5" diameter as well. There is a reason that everyone from datsun Z folks, Fiat X1/9 folks, BMW E21 and 2002 and datsun1200 people all use them. They are just about the smallest and with a large aftermarket they are avaliable in a lot of rates and of course the konis and billys are revalveable to any spec.

16vCorey
16vCorey SuperDork
4/10/11 5:45 p.m.
ditchdigger wrote: Sounds like you need to be using rabbit inserts. Photobucket right around 1.5" diameter as well. There is a reason that everyone from datsun Z folks, Fiat X1/9 folks, BMW E21 and 2002 and datsun1200 people all use them. They are just about the smallest and with a large aftermarket they are avaliable in a lot of rates and of course the konis and billys are revalveable to any spec.

I was actually thinking Rabbit inserts might fit, but I didn't have any laying around at the time! Excellent. Thanks for the info.

waisee
waisee
12/18/12 4:25 p.m.

In reply to 16vCorey:How would I be able to c ur previous pictures regarding the quick fix of a mercedes front strut, costing u 6.95. My mechanic is 50 miles away and the car wont make since it is too low to the ground,,,Appreciate it,,

airwerks
airwerks New Reader
12/18/12 4:36 p.m.

Swift GT front inserts are pretty short as well.... also MR2 rears. It would be nice to document strut inserts for those of us without many options.

16vCorey
16vCorey PowerDork
12/18/12 4:55 p.m.
waisee wrote: In reply to 16vCorey:How would I be able to c ur previous pictures regarding the quick fix of a mercedes front strut, costing u 6.95. My mechanic is 50 miles away and the car wont make since it is too low to the ground,,,Appreciate it,,

Just in case you're not a spambot, I'll be nice. Here you go: http://grassrootsmotorsports.com/forum/grm/how-to-fix-a-1300-mercedes-air-strut-for-695/27120/page1/

I do find it slightly odd that you found this thread and not the one titled "How to fix a $1300 Mercedes air strut for $6.95", yet you knew it was me and the exact price. Very odd indeed.

16vCorey
16vCorey PowerDork
12/18/12 4:57 p.m.

Oh, and by the way I ended up using the threaded collar from a pair of Rabbit strut tubes and some Bilstein HD inserts I had laying around that came out of a Corrado. I need to make some limiting straps or find an insert with a shorter piston though, since the spring is very loose when it's up in the air.

You'll need to log in to post.

Our Preferred Partners
C4QrxusVEQflfzPCIgsySSc93UEHM78I0kIu0d7a4fCkF5Fgdjg1KqFnFuGRExCn