jmskiz
jmskiz New Reader
6/20/23 3:55 p.m.

I am planning an engine upgrade in my 1964 Volvo PV544.  When complete, the car should make around 250 hp at 280 lb-ft of torque, and I'm trying to get an idea of how many of the original components I will have to replace to withstand the power increase.  I know the transmission will have to go, as the M40 would likely be pushed to the limit by my upgrade, but I couldn't find much info on the strength of the drivetrain as a whole.  Will I need to replace the driveshaft, differential, and/or rear axles to accommodate the power I'm aiming for?

Thanks in advance!

Woody (Forum Supportum)
Woody (Forum Supportum) GRM+ Memberand MegaDork
6/20/23 4:07 p.m.

Run it until something breaks and then upgrade as needed. 

buzzboy
buzzboy SuperDork
6/20/23 4:38 p.m.

Seems like a good place for an 8.8 from a ranger. Do the trick where you narrow it with two stock short side axles.

VolvoHeretic
VolvoHeretic Dork
6/20/23 5:58 p.m.

After the transmission, the driveshaft will twist the ears off the yokes, followed by the rear end. At the very least, you need the drivetrain out of a 240 turbo. Best would be the shortened Explorer 8.8 and a custom 2 piece driveshaft with a T5 transmission which would give you the correct rear wheel bolt pattern 5x4.5". I guess I don't know if a 1 or 2 piece driveshaft is better.

My 164 6 cylinder engined 1800 wiped out its driveshaft on stock wheels with about 155 lb-ft while dropping the clutch once.

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