EvanB
EvanB GRM+ Memberand UltimaDork
12/16/15 12:29 p.m.

My Subaru has a crack around a weld on the header/manifold. It is easily accessible from under the car. Is there any reason to remove it if I want to attempt welding it?

The crack is almost all the way around the weld in the picture.

alfadriver
alfadriver MegaDork
12/16/15 12:34 p.m.

I've done it- works out ok. Scary, but it was a challenge car without much in it, but time.

For your job- how clean can you make that area?

And, while obvious, it's good to remind you to disconnect the battery.

GameboyRMH
GameboyRMH GRM+ Memberand MegaDork
12/16/15 12:40 p.m.

I've had almost all of my exhaust welding done while the exhaust was attached to the car, including fabrication of a custom catback system.

java230
java230 Reader
12/16/15 12:46 p.m.

Clean it up good. But upside down welding sucks!

fasted58
fasted58 UltimaDork
12/16/15 12:53 p.m.

Appears kinda thin and looks like a crack toward the right of the pipe in photo. Clean real good like others said. If MIG, don't get too happy w/ the trigger, pulse it.

kb58
kb58 Dork
12/16/15 12:55 p.m.

I'm assuming we're talking electric welding, and it's fine to weld in-place - just make SURE to attach the ground to the exhaust pipe! If you just clamp it to the frame of the car, the welding current may flow through wires not intended to do any such thing.

EvanB
EvanB GRM+ Memberand UltimaDork
12/16/15 1:24 p.m.

I got it as clean as possible. It is going ok so far. Just doing a couple tacks at a time with the mig.

Thanks for the input. I've never welded exhaust this close to the engine so i wasn't sure if there were any unusual things to be aware of.

pilotbraden
pilotbraden SuperDork
12/16/15 1:35 p.m.

Could you put a gusset around it? I have a spot like that on a Nissan Pickup that cracked continually. I took a piece of exhaust pipe about 2" long, split it, spread it and beat it flush. Then I welded the seam completely and stitch welded the top and bottom of the patch to the downpipe. It has lasted for several years.

EvanB
EvanB GRM+ Memberand UltimaDork
12/16/15 1:48 p.m.

I got it all welded up and it doesn't seem to be leaking any more. We'll see how long it lasts.

wheelsmithy
wheelsmithy GRM+ Memberand HalfDork
12/16/15 9:30 p.m.

I've heard pull the negative battery cable, but never seen, nor heard of a muffler shop doing so.

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