I'm not that far from bidding a not-too-fond farewell to the '91 F250 that my girlfriend and I bought a couple of years ago. We'll be better served by a van anyhow, and we needed neither a 4x4 nor an extended cab. We wound up with those because we held out for a diesel so we could run biodiesel.
It all went a bit pear-shaped, and I'm just curious about how this has worked out for other folks.
What we did:
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Had fuel lines switched to viton (IIRC). Didn't update high pressure fuel pump, opting to wait for that to demand the update.
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Ran B99 in summer, B10 in winter. Whatever Sequential had on the pumps. We usually lagged a bit because the truck doesn't see regular use, so I wasn't too surprised when we had some cold-start issues.
After about a year or so, things went downhill: By the time the truck was running badly enough for me to worry about, the filters had plugged so badly they'd taken out the low-pressure pump (I probably should've caught this sooner; I think I was thinking it was just B99/cool weather issues). The shop (which I trust) said it was the biodiesel, and they'd seen a lot of that. Which is corroborated by friends-of-a-friend at a VW dealership who said the same of a lot of TDIs (IIRC, fuel pumps that looked like they'd been dipped in tallow, though I'm unclear on how biodiesel goes that solid...).
The worst part was getting the truck back, throwing up our hands and switching to petrodiesel, and still having to change the filter every fifteen miles (including using up all three of my towing company's annual free tows inside of two months). I think I've got the crud out of the forward tank, but I'm still scared to use the rear tank for fear of having to deal with it all over, though I do now have a spare filter, some diesel, and the tools to do the job roadside packed in the truck. It still surges a bit and blows even more smoke than it used to (on the one hand, it's blueish, on the other, the oil level is rock solid...)
On the filters I've changed out since the shop drained the biodiesel and filled it with petro, the filter base cap has been full of red mud. So I'm kinda thinking that rust/crud which had built up during the truck's first 18 years of life had been loosened up by the switch to bio. I half-wonder whether we could switch back now that it's been worked through the system, but I'm ready to move back to a vehicle I understand better (plus 4x4s are hard to load motorcycles into, and pickups are sub-optimal for moving musical gear).
So, that turned into more of a ramble than I was hoping for, but I'm really curious about people's practical experiences with biodiesel. Does it work okay as long as you start with a clean, new vehicle? Is it just to prone to gumming up and isn't quite ready for prime-time?