CLH
CLH GRM+ Memberand Reader
4/15/23 6:19 p.m.

Wife and I will be doing a long (30+ day) travel adventure with the camper trailer this year, and I plan to upgrade our 12v system to a high-capacity LiFePO4 battery (or maybe two, if I can make a big enough b-box). To do this I need to fab a new battery box.

I'm trying to determine how much space I have to work with, and thus my question: are the welded-on angle iron pieces that the standard battery boxes sit on considered structural for the frame? If I can safely cut those off I can fit a good-sized box nestled down in the V. If I can't remove them without compromising the tongue strength, I'm much more limited on what I can do.

These are the pieces I'm talking about:

Toyman!
Toyman! GRM+ Memberand MegaDork
4/15/23 8:20 p.m.

Do they add some structure, yes. Are they structural? Not really.

If you are going back with a box attached similarly you will be replacing what you remove for the most part and may actually end up stronger if the box you use is steel.

jimgood
jimgood Reader
4/17/23 6:12 p.m.

Yeah, those things are not adding much. If it were me, I would probably cut them out, figure out the dimensions of the box I want and replace those with 3/16 x 3" flat bar at points fore and aft of the box, oriented vertically. Then bolt the box between the flat bars.

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