skruffy
skruffy Dork
3/12/10 2:40 p.m.

Finally got my $200 ninja back together and it won't start. It cranks, then cranks a little faster with choke/throttle, but never really tries to start, it does start knocking a little but it sounds like the clutch basket noise these things are notorious for. I can feel exhaust pulses out of both pipes. Has spark, new plugs properly gaped, fresh gas, petcock is open, and a fresh battery. New (used) head, head/base gaskets, cam timing is set properly (or appears to be per the factory service manual). Carbs looked good when I had them off. It does make oil pressure after I crank it for a while.

Any ideas? This bike ran fine before it dropped a valve, but the only thing that was damaged was that one valve that got tweaked a little.

Grtechguy
Grtechguy SuperDork
3/12/10 2:42 p.m.

compression check?

oldtin
oldtin Reader
3/12/10 2:44 p.m.

fuel getting through the carbs? Notorious for gumming up.

skruffy
skruffy Dork
3/12/10 2:58 p.m.

Crap, ~10psi on cyl 1, 140psi on cyl 2. Some ATF down #1 got it up to 30psi. I wonder if I broke a ring putting it back together and didn't notice...

skruffy
skruffy Dork
3/12/10 3:23 p.m.

Double crap, 85% leakdown on cyl 1 into the case. Definitely fubar'd a ring.

Still, shouldn't it at least start on one healthy cylinder?

Grtechguy
Grtechguy SuperDork
3/13/10 7:53 a.m.

My 500 has a hell of time turning over if both plugs aren't firing right... it's a finicky engine design (250 and 500 are the same style). clean the carbs, re-ring it, and try again

Egstrom
Egstrom
3/14/10 5:11 a.m.

HI ! i think you ninja has some problem comes in piston, because every time is not start without choke so i think that's a problem but you must go to garage and they will you actual problem if you have any problem so pl z share with me.

Audi A6

BoxheadTim
BoxheadTim GRM+ Memberand HalfDork
3/14/10 6:00 a.m.

The only real problem we have here is with canoes.

mistanfo
mistanfo Dork
3/14/10 7:22 p.m.

If you get tired of her, let me know. I'm due for a road trip to pick up something I have no real need for, but a desire to own.

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